Core Advantages & Features
Overview
Available in capacities from 45L to 1500L, the series is the ultimate automated industrial cleaning solution. This quadruple-tank system integrates ultrasonic cleaning, continuous 10μm filtration, immersion rinsing, high-pressure spray rinsing, and forced-air drying into a single, high-efficiency production line designed for the most demanding "zero-residue" standards.
Key Technical Features
- Quadruple-Tank Sequential Workflow: A comprehensive four-stage process—Ultrasonic Cleaning (with Filtration), Immersion Rinsing, High-Pressure Spraying, and Hot Air Drying—ensures parts are chemically clean and physically pristine.
- Integrated High-Pressure Spray Stage: A dedicated spray tank provides a mechanical "final polish," using precision nozzles to flush away any remaining loosened debris or detergent film from complex geometries and blind holes.
- Continuous 10μm Filtration Circulation: The primary cleaning tank features a standard filtration system that removes suspended oils and particulates, maintaining fluid purity and significantly reducing chemical consumption.
- Advanced Thermal Management: Independent heating controls for cleaning and rinsing (up to 95°C) and a high-capacity drying chamber (up to 150°C) ensure optimal chemical activity and rapid moisture removal.
Powerful & Controllable Cleaning Performance
The series is engineered for high-precision industries where even microscopic residue is a failure. By separating the cleaning, rinsing, and spraying phases, the system prevents cross-contamination. The adjustable ultrasonic power (0-100%) and dual-frequency options (28/40kHz) allow for a customized cavitation profile that can handle heavy carbon deposits or delicate electronic substrates with equal efficiency.
Typical Applications
- Medical Implant Manufacturing: Multi-stage cleaning and spraying of orthopedic implants to ensure absolute biological and chemical cleanliness.
- High-End Semiconductor Tooling: Removing sub-micron particles from SMT molds and precision electronic housings.
- Aerospace Engine Components: Deep cleaning and high-pressure rinsing of turbine blades and fuel manifolds to meet flight-critical specifications.
- Optical & Lens Manufacturing: Ensuring glass and specialized polymer surfaces are free of spots and residues before coating.
Durable Construction
Hand-welded tank, double sides welding at four corners of the tank, resistance to wear and long work life.
Lid & Mobility: With stainless steel & sound-insulated lid and multi-direction castor, can move the ultrasonic cleaning machines easily.
Cleaning Basket: With stainless steel SUS304 basket, ensure better loading and protect the parts, then ensure thoroughly wave penetration.
Industrial Transducer: Industrial transducer, ensure cleaning of every corner and longer durability.
Customization Available
We offer full customization services and cleaning solutions.
Including tank capacities, ultrasonic power, heating power, filtration system, and additional functions such as spraying, automatic lifting, bubbling, cooling, agitation, etc., to meet your specific project requirements.
Customer Benefits
- Unmatched Cleaning Consistency: The 4-tank sequence removes human error from the process, delivering identical, high-quality results for every batch.
- Maximized Production Throughput: Simultaneous operation of all four tanks allows for a continuous flow of parts, making it ideal for high-volume factory lines.
- Reduced Environmental Impact: The 10μm filtration and recyclable rinsing stages significantly lower water and chemical waste, supporting "Green Factory" initiatives.
- Ready-for-Assembly Results: Parts emerge from the final drying stage 100% dry and residue-free, ready for immediate clean-room packaging or assembly.
Technical Data & Specifications
(Note: Frequency: 28/40kHz Optional. Material: SUS304 T2.0. Time Control: 1-99MIN. Cleaning Temp: Normal-95°C. Filter Accuracy: 10um)
Why You Need an Ultrasonic Cleaner?
Traditional cleaning methods often fail to reach the deep recesses of complex industrial parts, leading to high labor costs and surface damage.
| Traditional Cleaning (Manual/Soaking) | | |
|---|
| | | |
| Low (Blind holes & gaps remain dirty) | | Significantly cleaner & better consistency |
| | | |
| High (Strong solvents needed) | | Reduces chemical cost by up to 80% |
| | Low (Recyclable solution) | Reduces water usage by 70%+ |
| | | Drastically reduces human error & labor |
| Variable (Depends on operator) | | Stable, reliable results every time |
How Ultrasonic Cavitation Works?
- Generation: High-performance transducers create 40kHz ultrasonic waves.
- Cavitation: Millions of microscopic bubbles form and penetrate deep into crevices.
- Implosion: Bubbles collapse to release energy, scrubbing away dirt from blind holes instantly.
Application Areas & Cleaning Effect
Main Application Fields:
- Vehicle Industry: Engine Blocks, Fuel Injectors, Tires, Car Parts, DPF.
- Aerospace Industry: Turbine Blades, Precision Machinery Parts.
- Electronics Manufacturing: PCB Boards, Electronic Components, SMT Molds.
- Machinery Industry: Gear Parts, Metal Valves, Diesel Injectors.
- CNC Industry: Precision CNC Machining Parts, Tooling.
- Motorcycle Industry: Engine Components, Carburetors, Gears.
- Heavy Industry: Automotive workshops, Mold cleaning, Factory lines.
Logistics & Support
- Shipping & Packing: 1 unit per wooden case with a protective wooden frame and stretch film.
- Lead Time: 15–25 days for standard industrial models.
- Business Terms: 30% deposit, balance before shipment. MOQ: 1 Unit.
- After-sales Support: Lifetime technical support and 1-year product warranty.
FAQ
Q: What is the specific benefit of the "Spray" tank in this 4-tank system?A: While ultrasonic cleaning loosens dirt and immersion rinsing removes bulk detergent, the high-pressure spray stage acts as a final mechanical scrub. It is particularly effective at flushing out blind holes and internal channels where stagnant water might otherwise trap microscopic residues.
Q: Can the filtration system be customized for different particle sizes?
A: Yes. While 10μm is our industrial standard, we can provide filtration systems ranging from 1μm to 50μm depending on your specific cleanliness requirements and the nature of the contaminants.
