Core Advantages & Features
Available in capacities from 45L to 1500L, this Dual Tank Ultrasonic Cleaning + Filtration + Rinsing Series is engineered for industrial applications requiring superior surface cleanliness. By integrating a dedicated rinsing stage and a continuous filtration system, this series ensures that parts are not only cleaned of heavy debris but also free from residual detergents and secondary contaminants.
Key Technical Features
- Dual-Tank Workflow: Features two independent tanks—one for intensive ultrasonic cleaning with filtration and a second for precision rinsing to ensure a residue-free finish.
- Integrated Filtration System: The cleaning tank is equipped with a 10μm precision filtration system that continuously removes floating oils and particles, significantly extending the life of your cleaning solution.
- Synchronized Ultrasonic Power: Both tanks are equipped with high-performance transducers (up to 10800W*2), providing consistent cavitation energy across both the washing and rinsing stages.
- Precision Thermal Control: Independent heating systems for both tanks (up to 95°C) accelerate the breakdown of stubborn greases and improve the efficiency of the rinsing process.
Powerful & Controllable Cleaning Performance
This series transforms complex industrial cleaning into a streamlined two-step process. The first tank utilizes high-frequency cavitation and 10μm filtration to strip away heavy contaminants. The second tank provides a deep ultrasonic rinse, ensuring that even the most intricate internal channels and blind holes are cleared of any remaining chemical film or loosened debris.
Typical Applications
- Precision Hydraulic Valves: Removing machining oils in the first tank and ensuring zero-residue purity in the rinsing tank.
- Laboratory Glassware: Intensive cleaning of chemical residues followed by a high-purity rinse for sensitive experimental use.
- Automotive Fuel Systems: Deep cleaning of injectors and pumps with continuous oil filtration to maintain fluid clarity.
- Electroplating Pre-treatment: Ensuring metal surfaces are perfectly cleaned and rinsed to guarantee optimal coating adhesion.
Durable Construction
Hand-welded tank, double sides welding at four corners of the tank, resistance to wear and long work life.
- Lid & Mobility: With stainless steel & sound-insulated lid and multi-direction castor, can move the ultrasonic cleaning machines easily.
- Cleaning Basket: With stainless steel SUS304 basket, ensure better loading and protect the parts, then ensure thoroughly wave penetration.
- Industrial Transducer: Industrial transducer, ensure cleaning of every corner and longer durability.
Customization Available
We offer full customization services and cleaning solutions.
Including tank capacities, ultrasonic power, heating power, filtration system, and additional functions such as spraying, automatic lifting, bubbling, cooling, agitation, etc., to meet your specific project requirements.
Customer Benefits
- Superior Surface Purity: The dedicated rinsing tank eliminates "secondary pollution," ensuring parts meet the highest industrial cleanliness standards.
- Extended Solvent Life: The 10μm filtration system reduces the frequency of fluid changes, lowering chemical costs and environmental impact.
- Enhanced Process Reliability: Independent controls for each tank allow for customized cleaning and rinsing cycles, ensuring consistent results for diverse part geometries.
- Reduced Post-Processing: By delivering a cleaner, residue-free part, this series reduces the need for manual wiping or secondary drying preparations.
Technical Data & Specifications
Dual Tank Ultrasonic Cleaning + Filtration + Rinsing Series:
Why You Need an Ultrasonic Cleaner?
Traditional cleaning methods often fail to reach the deep recesses of complex industrial parts, leading to high labor costs and surface damage.
| Traditional Cleaning (Manual/Soaking) | | |
|---|
| | | |
| Low (Blind holes & gaps remain dirty) | | Significantly cleaner & better consistency |
| | | |
| High (Strong solvents needed) | | Reduces chemical cost by up to 80% |
| | Low (Recyclable solution) | Reduces water usage by 70%+ |
| | | Drastically reduces human error & labor |
| Variable (Depends on operator) | | Stable, reliable results every time |
How Ultrasonic Cavitation Works?
- Generation: High-performance transducers create 40kHz ultrasonic waves.
- Cavitation: Millions of microscopic bubbles form and penetrate deep into crevices.
- Implosion: Bubbles collapse to release energy, scrubbing away dirt from blind holes instantly.
Application Areas & Cleaning Effect
Main Application Fields:
- Vehicle Industry: Engine Blocks, Fuel Injectors, Tires, Car Parts, DPF.
- Aerospace Industry: Turbine Blades, Precision Machinery Parts.
- Electronics Manufacturing: PCB Boards, Electronic Components, SMT Molds.
- Machinery Industry: Gear Parts, Metal Valves, Diesel Injectors.
- CNC Industry: Precision CNC Machining Parts, Tooling.
- Motorcycle Industry: Engine Components, Carburetors, Gears.
- Heavy Industry: Automotive workshops, Mold cleaning, Factory lines.
Logistics & Support
- Shipping & Packing: 1 unit per wooden case with a protective wooden frame and stretch film.
- Lead Time: 15–25 days for standard industrial models.
- Business Terms: 30% deposit, balance before shipment. MOQ: 1 Unit.
- After-sales Support: Lifetime technical support and 1-year product warranty.
FAQ
Q: Why is a rinsing tank necessary for industrial parts?
A: The cleaning tank uses detergents to break down oils. Without a rinsing tank, a thin film of detergent and loosened debris can remain on the part. The rinsing tank ensures a 100% clean, residue-free surface.
Q: Can I use different frequencies for the cleaning and rinsing tanks?
A: Yes. While 28/40kHz is standard, we can customize the tanks to have different frequencies (e.g., 28kHz for heavy cleaning and 40kHz or 80kHz for precision rinsing) to suit your specific needs.
Q: How does the filtration system benefit the rinsing process?
A: By filtering the cleaning tank, you prevent heavy debris from being carried over into the rinsing tank, keeping the rinse water cleaner for longer and ensuring a higher final quality.
