Core Advantages & Features
Overview
Available in capacities from 45L to 1500L, this is the ultimate all-in-one industrial cleaning workstation. Designed for high-throughput environments, this triple-tank system integrates ultrasonic cleaning with continuous 10μm filtration, a dedicated rinsing stage, and a high-temperature drying chamber to deliver a complete "dirty-to-ready" workflow in a single footprint.
Key Technical Features
- Triple-Tank Sequential Workflow: Features three independent stages—Ultrasonic Cleaning (with Filtration), Rinsing, and Hot Air Drying—ensuring parts are cleaned, neutralized, and moisture-free.
- Continuous 10μm Filtration System: The primary cleaning tank is equipped with a high-precision circulation and filtration system that removes suspended particles, extending the life of your cleaning chemistry and preventing re-contamination.
- High-Performance Drying Chamber: A dedicated drying tank with temperatures adjustable up to 150°C ensures that even complex geometries and blind holes are completely dry, preventing flash rust.
- Dual-Frequency & Adjustable Power: Supports 28/40kHz options with fully adjustable ultrasonic power (0-100%), providing the flexibility to clean everything from heavy engine blocks to delicate electronic housings.
Powerful & Controllable Cleaning Performance
By utilizing a multi-stage process, the SNXM-FRD series achieves a level of cleanliness unattainable by single-tank units. The filtration system keeps the cleaning solution "active" longer, while the rinsing tank removes residual detergents that could interfere with subsequent plating, painting, or assembly processes.
Typical Applications
- Aerospace Component Overhaul: Cleaning and drying turbine blades and fuel system components to exacting flight-safety standards.
- High-Precision CNC Machining: Removing cutting fluids and fine metal dust from intricate manifolds followed by immediate drying for packaging.
- Medical Device Manufacturing: Multi-stage cleaning of surgical instruments or orthopedic implants to ensure zero residue.
- Automotive Precision Parts: Cleaning and drying fuel injectors, sensors, and high-tolerance transmission gears.
Durable Construction
Hand-welded tank, double sides welding at four corners of the tank, resistance to wear and long work life.
Lid & Mobility: With stainless steel & sound-insulated lid and multi-direction castor, can move the ultrasonic cleaning machines easily.
Cleaning Basket: With stainless steel SUS304 basket, ensure better loading and protect the parts, then ensure thoroughly wave penetration.
Industrial Transducer: Industrial transducer, ensure cleaning of every corner and longer durability.
Customization Available
We offer full customization services and cleaning solutions.
Including tank capacities, ultrasonic power, heating power, filtration system, and additional functions such as spraying, automatic lifting, bubbling, cooling, agitation, etc., to meet your specific project requirements.
Customer Benefits
- Maximum Operational Efficiency: The integrated 3-stage design allows for simultaneous cleaning, rinsing, and drying, effectively tripling the throughput of your cleaning department.
- Zero-Residue Quality: The dedicated rinsing stage ensures that no chemical film remains on the parts, which is critical for high-end surface finishing.
- Significant Cost Reduction: The 10μm filtration system reduces the frequency of fluid changes, saving thousands in chemical costs and waste disposal fees annually.
- Space-Saving Design: Combines three separate industrial processes into one compact, heavy-duty unit, optimizing factory floor space.
Technical Data & Specifications
(Note: Frequency: 28/40kHz Optional. Material: SUS304 T2.0. Time Control: 1-99MIN. Cleaning/Rinsing Temp: Normal-95°C)
Why You Need an Ultrasonic Cleaner?
Traditional cleaning methods often fail to reach the deep recesses of complex industrial parts, leading to high labor costs and surface damage.
| Traditional Cleaning (Manual/Soaking) | | |
|---|
| | | |
| Low (Blind holes & gaps remain dirty) | | Significantly cleaner & better consistency |
| | | |
| High (Strong solvents needed) | | Reduces chemical cost by up to 80% |
| | Low (Recyclable solution) | Reduces water usage by 70%+ |
| | | Drastically reduces human error & labor |
| Variable (Depends on operator) | | Stable, reliable results every time |
How Ultrasonic Cavitation Works?
- Generation: High-performance transducers create 40kHz ultrasonic waves.
- Cavitation: Millions of microscopic bubbles form and penetrate deep into crevices.
- Implosion: Bubbles collapse to release energy, scrubbing away dirt from blind holes instantly.
Application Areas & Cleaning Effect
Main Application Fields:
- Vehicle Industry: Engine Blocks, Fuel Injectors, Tires, Car Parts, DPF.
- Aerospace Industry: Turbine Blades, Precision Machinery Parts.
- Electronics Manufacturing: PCB Boards, Electronic Components, SMT Molds.
- Machinery Industry: Gear Parts, Metal Valves, Diesel Injectors.
- CNC Industry: Precision CNC Machining Parts, Tooling.
- Motorcycle Industry: Engine Components, Carburetors, Gears.
- Heavy Industry: Automotive workshops, Mold cleaning, Factory lines.
Logistics & Support
- Shipping & Packing: 1 unit per wooden case with a protective wooden frame and stretch film.
- Lead Time: 15–25 days for standard industrial models.
- Business Terms: 30% deposit, balance before shipment. MOQ: 1 Unit.
- After-sales Support: Lifetime technical support and 1-year product warranty.
FAQ
Q: Why is the triple-tank configuration (FRD) superior for industrial production?A: In a single-tank unit, parts are often removed with a film of dirty detergent. The FRD series solves this by using Tank 1 for heavy cleaning (with filtration to keep the water clean), Tank 2 for a pure water rinse to remove chemical residue, and Tank 3 for high-heat drying. This ensures parts are 100% clean and ready for the next production step immediately.
Q: How often do I need to change the 10μm filter?A: This depends on your contamination levels, but the integrated pressure gauge will typically indicate when the filter is saturated. Because the filter removes the bulk of the solid debris, your cleaning solution stays effective for much longer than in non-filtered systems.
Q: Is the drying tank safe for delicate electronic components?A: Yes. The drying temperature is fully adjustable from ambient up to 150°C. For electronics or plastics, you can set a lower, safer temperature (e.g., 50°C) while still benefiting from the forced-air circulation that ensures thorough moisture removal.
