Core Advantages & Features
Overview
Available in capacities from 45L to 1500L, the series is a high-specification quadruple-tank system engineered for industries requiring ultra-high purity standards. By integrating a primary ultrasonic cleaning stage with continuous filtration, two sequential rinsing stages, and a high-temperature drying chamber, this series ensures that parts are completely free of contaminants, chemical residues, and moisture.
Key Technical Features
- Four-Stage Sequential Workflow: Features a dedicated Ultrasonic Cleaning tank (with filtration), two independent Rinsing tanks for progressive neutralization, and a final Hot Air Drying tank.
- Dual Rinsing for Zero Residue: The secondary and tertiary tanks provide a two-step rinsing process, effectively eliminating detergent carry-over and ensuring a laboratory-grade surface finish.
- Integrated 10μm Filtration System: The primary cleaning tank is equipped with a standard circulation and filtration system that removes suspended particles and oils, extending the life of the cleaning solution.
- High-Efficiency Drying Chamber: A dedicated drying stage with temperatures adjustable up to 150°C ensures that even complex parts with deep blind holes are moisture-free and ready for immediate assembly.
Powerful & Controllable Cleaning Performance
The SNXM-FRD series utilizes high-performance industrial transducers to create intense cavitation. With adjustable ultrasonic power (0-100%) and dual-frequency options (28/40kHz), it can be tuned for aggressive grease removal or delicate precision cleaning. The multi-tank architecture prevents cross-contamination, ensuring that the final rinse remains pure.
Typical Applications
- Medical Device Manufacturing: Multi-stage cleaning and rinsing of surgical instruments and implants to meet stringent sterilization standards.
- High-Precision Aerospace Parts: Cleaning turbine components and fuel system parts where zero chemical residue is mandatory.
- Semiconductor & Electronics: Removing flux and microscopic debris from high-end PCB assemblies and SMT molds.
- Precision Optical Components: Ensuring glass and lens surfaces are perfectly clean and spot-free before coating.
Durable Construction
Hand-welded tank, double sides welding at four corners of the tank, resistance to wear and long work life.
Lid & Mobility: With stainless steel & sound-insulated lid and multi-direction castor, can move the ultrasonic cleaning machines easily.
Cleaning Basket: With stainless steel SUS304 basket, ensure better loading and protect the parts, then ensure thoroughly wave penetration.
Industrial Transducer: Industrial transducer, ensure cleaning of every corner and longer durability.
Customization Available
We offer full customization services and cleaning solutions.
Including tank capacities, ultrasonic power, heating power, filtration system, and additional functions such as spraying, automatic lifting, bubbling, cooling, agitation, etc., to meet your specific project requirements.
Customer Benefits
- Unmatched Surface Purity: The dual-rinsing process guarantees the removal of all chemical films, which is critical for parts requiring subsequent plating or high-vacuum use.
- Maximized Fluid Longevity: The 10μm filtration system reduces the frequency of tank drainage, lowering chemical costs and environmental impact.
- High-Volume Throughput: Simultaneous operation of all four tanks allows for a continuous production flow, significantly reducing the total cycle time per batch.
- Industrial Reliability: Constructed with 2.0mm thick SUS304 stainless steel, this series is designed for 24/7 operation in demanding factory environments.
Technical Data & Specifications
(Note: Frequency: 28/40kHz Optional. Material: SUS304 T2.0. Time Control: 1-99MIN. Cleaning/Rinsing Temp: Normal-95°C. Filter Accuracy: 10um)
Why You Need an Ultrasonic Cleaner?
Traditional cleaning methods often fail to reach the deep recesses of complex industrial parts, leading to high labor costs and surface damage.
| Traditional Cleaning (Manual/Soaking) | | |
|---|
| | | |
| Low (Blind holes & gaps remain dirty) | | Significantly cleaner & better consistency |
| | | |
| High (Strong solvents needed) | | Reduces chemical cost by up to 80% |
| | Low (Recyclable solution) | Reduces water usage by 70%+ |
| | | Drastically reduces human error & labor |
| Variable (Depends on operator) | | Stable, reliable results every time |
How Ultrasonic Cavitation Works?
- Generation: High-performance transducers create 40kHz ultrasonic waves.
- Cavitation: Millions of microscopic bubbles form and penetrate deep into crevices.
- Implosion: Bubbles collapse to release energy, scrubbing away dirt from blind holes instantly.
Application Areas & Cleaning Effect
Main Application Fields:
- Vehicle Industry: Engine Blocks, Fuel Injectors, Tires, Car Parts, DPF.
- Aerospace Industry: Turbine Blades, Precision Machinery Parts.
- Electronics Manufacturing: PCB Boards, Electronic Components, SMT Molds.
- Machinery Industry: Gear Parts, Metal Valves, Diesel Injectors.
- CNC Industry: Precision CNC Machining Parts, Tooling.
- Motorcycle Industry: Engine Components, Carburetors, Gears.
- Heavy Industry: Automotive workshops, Mold cleaning, Factory lines.
Logistics & Support
- Shipping & Packing: 1 unit per wooden case with a protective wooden frame and stretch film.
- Lead Time: 15–25 days for standard industrial models.
- Business Terms: 30% deposit, balance before shipment. MOQ: 1 Unit.
- After-sales Support: Lifetime technical support and 1-year product warranty.
FAQ
Q: Why does this system use two rinsing tanks instead of one?
A: In high-precision cleaning, the first rinse tank often becomes contaminated with detergent carry-over from the cleaning tank. By adding a second rinsing stage, we ensure that the final water contact is with pure, uncontaminated water, which is essential for achieving a spot-free, zero-residue finish.
Q: How does the filtration system benefit the overall process?
A: The 10μm filtration system continuously removes solid particles and suspended oils from the primary cleaning tank. This not only keeps the cleaning solution effective for a longer period but also prevents "re-deposition," where dirt removed from one part settles onto the next.
Q: Is the drying tank safe for heat-sensitive precision parts?
A: Yes. While the drying tank can reach 150°C for heavy metal parts, the temperature is fully adjustable. For sensitive materials like specialized plastics or electronics, you can set a lower drying temperature (e.g., 45-60°C) to safely remove moisture without thermal damage.
