Single tank series
Industrial Single-Tank Ultrasonic Cleaner with Automated Lifting & Agitation
Available in capacities from 38L to 1500L. Featuring a powerful Lifting & Agitation System and an integrated Filtration System, this unit is the definitive solution for removing heavy oil, carbon, and rust from large-scale machinery components. One-button lifting and lowering saves labor, replaces manual basket lifting, and speeds up water draining.
Core Advantages & Features
Overview
Available in capacities from 38L to 1500L, this series is a premier industrial cleaning solution engineered for heavy-duty performance. This series features a standard Automated Lifting & Agitation System, combining high-intensity ultrasonic cavitation with vertical mechanical motion to ensure thorough contaminant removal from complex geometries while maximizing operator safety.
Key Technical Features
- Standard Lifting & Agitation System: Every item under this series includes an automated lift for effortless loading. The agitation (vertical oscillation) function flushes cleaning fluid through blind holes and internal galleries, preventing debris re-deposition.
- Scalable Ultrasonic Power (600W - 10800W): From the compact 38L to the massive 1500L, the series provides industrial-grade force to strip away heavy grease, carbon, and oxidation.
- High-Capacity Heating (Up to 36kW): Integrated high-wattage heating elements rapidly reach and maintain temperatures up to 95°C, ensuring optimal chemical activation for the toughest industrial soils.
- Optional Filtration System: To minimize operational overhead, an optional circulation and filtration system can be integrated to remove oils and particulates, extending the life of the cleaning solution by up to 4 times.
Powerful & Controllable Cleaning Performance
The series utilizes high-performance 28/40kHz transducers to create intense cavitation. The synergy between ultrasonic energy and mechanical agitation creates a "scrubbing" effect that reaches deep into internal passages, ensuring that loosened dirt is physically flushed away from the part surface instantly.
Typical Applications
- Automotive Remanufacturing: Deep cleaning of engine blocks, cylinder heads, and transmission components.
- Precision CNC Machining: Removing cutting oils and fine metal shavings from intricate manifolds.
- Aerospace Maintenance: Cleaning turbine blades and high-tolerance flight hardware.
- Industrial Mold Maintenance: Stripping release agents and residues from heavy injection and die-casting molds.
Durable Construction
Hand-welded tank, double sides welding at four corners of the tank, resistance to wear and long work life.
Lid & Mobility: With stainless steel & sound-insulated lid and multi-direction castor, can move the ultrasonic cleaning machines easily.
Cleaning Basket: With stainless steel SUS304 basket, ensure better loading and protect the parts, then ensure thoroughly wave penetration.
Industrial Transducer: Industrial transducer, ensure cleaning of every corner and longer durability.
Customization Available
We offer full customization services and cleaning solutions.
Including tank capacities, ultrasonic power, heating power, filtration system, and additional functions such as spraying, automatic lifting, bubbling, cooling, agitation, etc., to meet your specific project requirements.
Customer Benefits
- Optimized Production Flow: With 16 distinct sizes, you can select the exact capacity required for your workflow, eliminating energy waste and optimizing floor space.
- Enhanced Workplace Safety: The automated lifting system handles heavy or hot industrial parts, significantly reducing manual handling risks and operator fatigue.
- Superior Cleaning Consistency: Digital precision in time and temperature control, paired with automated agitation, guarantees repeatable, high-quality results for every batch.
- Reduced Environmental Impact: By adding the optional filtration system, chemical consumption and wastewater disposal costs are reduced by up to 75%.
Technical Data & Specifications
Product Item NO. | Capacity (L) | Inner Tank Size (mm) | Ultrasonic Power (W) | Transducers (Pcs) | Heating Power | Lifting | Filtration |
|---|---|---|---|---|---|---|---|
SNXS-1012SJ | 38L | 500*300*250 | 600W | 12 | 1.5KW | Standard | Optional |
SNXS-1018SJ | 53L | 500*350*300 | 900W | 18 | 1.5KW | Standard | Optional |
SNXS-1024SJ | 77L | 500*400*350 | 1200W | 24 | 3KW | Standard | Optional |
SNXS-1030SJ | 99L | 550*450*400 | 1500W | 30 | 4.5KW | Standard | Optional |
SNXS-1030SJ | 96L | 800*300*400 | 1500W | 30 | 4.5KW | Standard | Optional |
SNXS-1036SJ | 135L | 600*500*450 | 1800W | 36 | 4.5KW | Standard | Optional |
SNXS-1048SJ | 175L | 700*500*500 | 2400W | 48 | 6KW | Standard | Optional |
SNXS-1060SJ | 264L | 800*600*550 | 3000W | 60 | 6KW | Standard | Optional |
SNXS-1072SJ | 360L | 1000*600*600 | 3600W | 72 | 9KW | Standard | Optional |
SNXS-1084SJ | 420L | 1500*700*400 | 4200W | 84 | 15KW | Standard | Optional |
SNXS-1096SJ | 480L | 1200*500*800 | 4800W | 96 | 15KW | Standard | Optional |
SNXS-1108SJ | 540L | 1000*900*600 | 5400W | 108 | 18KW | Standard | Optional |
SNXS-1120SJ | 640L | 1000*800*800 | 6000W | 120 | 21KW | Standard | Optional |
SNXS-1132SJ | 800L | 1000*1000*800 | 6600W | 132 | 24KW | Standard | Optional |
SNXS-1144SJ | 960L | 1200*1000*800 | 7200W | 144 | 27KW | Standard | Optional |
SNXS-1216SJ | 1500L | 1500*1000*1000 | 10800W | 216 | 36KW | Standard | Optional |
(Note: Frequency: 28/40kHz Optional. Material: SUS304 T2.0. Time Control: 1-99min. Temperature: Normal-95°C)
Why You Need an Ultrasonic Cleaner?
Traditional cleaning methods often fail to reach the deep recesses of complex industrial parts, leading to high labor costs and surface damage.
Comparison Item | Traditional Cleaning (Manual/Soaking) | Ultrasonic Cleaning | Advantages of Ultrasonic |
|---|---|---|---|
Cleaning Time | 30–60 mins or longer | 5–15 mins | Reduces time by 60%–85% |
Contaminant Removal | Low (Blind holes & gaps remain dirty) | Extremely High (99%+) | Significantly cleaner & better consistency |
Microbial Reduction | Low (typically 20%–60%) | Up to 99.9% | Dramatic 98%+ reduction |
Chemical Usage | High (Strong solvents needed) | Low (Mechanical force) | Reduces chemical cost by up to 80% |
Water Consumption | High (Repeated rinsing) | Low (Recyclable solution) | Reduces water usage by 70%+ |
Labor Intensity | High (Heavy manual work) | Low (Automated process) | Drastically reduces human error & labor |
Consistency | Variable (Depends on operator) | Highly Consistent | Stable, reliable results every time |
How Ultrasonic Cavitation Works?
- Generation: High-performance transducers create 40kHz ultrasonic waves.
- Cavitation: Millions of microscopic bubbles form and penetrate deep into crevices.
- Implosion: Bubbles collapse to release energy, scrubbing away dirt from blind holes instantly.
Application Areas & Cleaning Effect
Main Application Fields:
- Vehicle Industry: Engine Blocks, Fuel Injectors, Tires, Car Parts, DPF.
- Aerospace Industry: Turbine Blades, Precision Machinery Parts.
- Electronics Manufacturing: PCB Boards, Electronic Components, SMT Molds.
- Machinery Industry: Gear Parts, Metal Valves, Diesel Injectors.
- CNC Industry: Precision CNC Machining Parts, Tooling.
- Motorcycle Industry: Engine Components, Carburetors, Gears.
- Heavy Industry: Automotive workshops, Mold cleaning, Factory lines.
Logistics & Support
- Shipping & Packing: 1 unit per wooden case with a protective wooden frame and stretch film.
- Lead Time: 15–25 days for standard industrial models.
- Business Terms: 30% deposit, balance before shipment. MOQ: 1 Unit.
- After-sales Support: Lifetime technical support and 1-year product warranty.
FAQ
Q: How do I choose between the 28kHz and 40kHz frequency options?
A: 28kHz is more powerful and ideal for heavy-duty cleaning, such as removing thick grease, carbon, and rust from cast iron or steel parts. 40kHz is gentler and better suited for precision parts, delicate surfaces, or components with very fine blind holes.
Q: Is the lifting system pneumatic or electric?
A: For smaller models in the SNXS series, we typically use pneumatic lifting for speed and efficiency. For larger models (above 600L) or heavy-load requirements, we provide high-torque electric motor lifting to ensure maximum stability and safety.
Q: Can I add the filtration system later if I don't buy it now?
A: While it is possible to retrofit, we highly recommend ordering the filtration system at the time of purchase. This allows us to integrate the plumbing and control systems seamlessly into the machine's chassis for optimal performance.
