Automatic series
Industrial Multi-functional Six-Tank Automatic Cleaning System
The full-automatic six-tank 300L ultrasonic cleaner offers ultrasonic cleaning + filtration, bubbling rinsing, air knife, centrifugal drying, and hot air circulation drying. Equipped with 7200W ultrasonic power, 18KW heating, throwing system, and SUS316 tanks, it delivers efficient, continuous cleaning with PLC automation for reduced labor and stable high-purity results.
Core Advantages & Features
Overview
The multi-tank series** is a high-performance, 6-stage automated industrial cleaning line designed for precision parts that require a "zero-residue" finish. Featuring a massive 300L-360L effective capacity per tank, this system integrates ultrasonic cleaning, bubbling rinsing, air-knife dewatering, and a unique dual-drying system (Centrifugal + Hot Air) to ensure parts are perfectly clean and bone-dry.
Key Technical Features
- 6-Stage Comprehensive Workflow:
A complete production line: 1. Ultrasonic Cleaning (Filter) → 2. Ultrasonic Rinsing → 3. Bubbling Rinsing → 4. Air Knife Dewatering → 5. Centrifugal Drying → 6. Hot Air Circulation Drying.
- Premium SUS316 Construction:
The first three "wet" tanks are constructed from 2.0mm SUS316 stainless steel, providing superior resistance to chemical corrosion and high temperatures compared to standard SUS304.
- Shared Throwing (Agitation) System:
Tanks 1, 2, and 3 share a high-load agitation system that provides vertical motion during the cleaning and rinsing phases to flush out contaminants from deep internal galleries.
- High-Intensity Ultrasonic Array:
Tanks 1 and 2 feature 144 industrial transducers each (7200W total per tank), installed on the bottom and sides to ensure a 360-degree homogeneous ultrasonic field.
- Advanced Dual-Drying Technology:
Combines a high-speed Centrifugal Drying tank with a Hot Air Circulation tank (both 12KW), ensuring that even the most complex parts with trapped moisture are dried instantly.
Typical Applications
- Precision Medical Implants: Multi-stage cleaning and rinsing of orthopedic hardware to meet surgical standards.
- High-End Aerospace Components: Cleaning turbine blades and fuel system parts where zero chemical residue is mandatory.
- Heavy-Duty Industrial Molds: Removing stubborn release agents and ensuring 100% dryness to prevent flash rust.
- Automotive Precision Parts: High-volume cleaning of fuel injectors, sensors, and high-tolerance transmission gears.
Durable Construction
- Premium SUS316 Corrosion Resistance: The first three cleaning and rinsing tanks are crafted from 2.0mm SUS316 stainless steel, providing superior protection against aggressive chemicals and pitting compared to standard SUS304.
- Heavy-Duty Shared Agitation Frame: The vertical oscillation (throwing) system is built on a reinforced mechanical frame, designed to synchronize the movement of multiple baskets with high-torque stability.
- Dual-Stage Drying Housing: Both the centrifugal and hot air drying chambers feature high-efficiency thermal insulation and air purification units, maintaining consistent temperatures while reducing external heat radiation.
- Industrial-Grade Sealing & Drainage: Every tank features hand-welded seams with double-sided reinforcement and independent manual drainage valves for simplified maintenance and long-term leak-proof performance.
Customization Available
We offer full customization services and cleaning solutions.
Including tank capacities, ultrasonic power, heating power, filtration system, and additional functions such as spraying, automatic lifting, bubbling, cooling, agitation, gantry robot arms, etc., to meet your specific project requirements.
Customer Benefits
- Unmatched Surface Purity: The combination of ultrasonic rinsing and high-pressure bubbling rinsing ensures that no chemical film or particulate remains on the part surface.
- Rapid Production Turnaround: The conveyor belt system and dual-stage drying (Centrifugal + Hot Air) allow for a continuous flow of parts, ready for immediate packaging or assembly.
- Superior Corrosion Resistance: By using SUS316 for the cleaning and rinsing tanks, the system is compatible with a wider range of aggressive industrial solvents and acids.
- Reduced Operational Costs: The integrated filtration and recirculation system in Tank 1 extends the life of cleaning chemicals, while the air knife system reduces the energy load on the final drying stages.
Technical Data & Specifications
Tank No. | Function | Main Configuration | Material | Power Specs |
|---|---|---|---|---|
Tank 1 | Ultrasonic Cleaning | 144 Transducers + Filter + Agitation | SUS316 | 7200W Ultra / 18KW Heat |
Tank 2 | Ultrasonic Rinsing | 144 Transducers + Agitation | SUS316 | 7200W Ultra / 18KW Heat |
Tank 3 | Bubbling Rinsing | High-pressure Blower + Air Filter | SUS316 | Agitation System Shared |
Tank 4 | Air Knife Dewatering | 4-Side Sweeping Air Knives | SUS304 | High-pressure Blower |
Tank 5 | Centrifugal Drying | High-speed Centrifuge + Air Purifier | SUS304 | 12KW Drying Power |
Tank 6 | Hot Air Drying | Circulation Fan + Air Purifier | SUS304 | 12KW Drying Power |
General | Conveyor System | Stainless Steel Baskets | PLC Control | Manual Drain Valves |
Tank Size (All): 850 * 850 * 500 mm | Ultrasonic Frequency: 40kHz
Why You Need an Ultrasonic Cleaner?
Traditional cleaning methods often fail to reach the deep recesses of complex industrial parts, leading to high labor costs and surface damage.
Comparison Item | Traditional Cleaning (Manual/Soaking) | Ultrasonic Cleaning | Advantages of Ultrasonic |
|---|---|---|---|
Cleaning Time | 30–60 mins or longer | 5–15 mins | Reduces time by 60%–85% |
Contaminant Removal | Low (Blind holes & gaps remain dirty) | Extremely High (99%+) | Significantly cleaner & better consistency |
Microbial Reduction | Low (typically 20%–60%) | Up to 99.9% | Dramatic 98%+ reduction |
Chemical Usage | High (Strong solvents needed) | Low (Mechanical force) | Reduces chemical cost by up to 80% |
Water Consumption | High (Repeated rinsing) | Low (Recyclable solution) | Reduces water usage by 70%+ |
Labor Intensity | High (Heavy manual work) | Low (Automated process) | Drastically reduces human error & labor |
Consistency | Variable (Depends on operator) | Highly Consistent | Stable, reliable results every time |
How Ultrasonic Cavitation Works?
- Generation: High-performance transducers create 40kHz ultrasonic waves.
- Cavitation: Millions of microscopic bubbles form and penetrate deep into crevices.
- Implosion: Bubbles collapse to release energy, scrubbing away dirt from blind holes instantly.
Application Areas & Cleaning Effect
Main Application Fields:
- Vehicle Industry: Engine Blocks, Fuel Injectors, Tires, Car Parts, DPF.
- Aerospace Industry: Turbine Blades, Precision Machinery Parts.
- Electronics Manufacturing: PCB Boards, Electronic Components, SMT Molds.
- Machinery Industry: Gear Parts, Metal Valves, Diesel Injectors.
- CNC Industry: Precision CNC Machining Parts, Tooling.
- Motorcycle Industry: Engine Components, Carburetors, Gears.
- Heavy Industry: Automotive workshops, Mold cleaning, Factory lines.
Logistics & Support
- Shipping & Packing: 1 unit per wooden case with a protective wooden frame and stretch film.
- Lead Time: 15–25 days for standard industrial models.
- Business Terms: 30% deposit, balance before shipment. MOQ: 1 Unit.
- After-sales Support: Lifetime technical support and 1-year product warranty.
FAQ
Q: Why does this system use SUS316 instead of SUS304 for the first three tanks?
A: SUS316 contains molybdenum, which provides significantly higher resistance to pitting and corrosion, especially in environments with chlorides or aggressive industrial cleaning chemicals. This ensures a much longer lifespan for the tanks under heavy industrial use.
Q: What is the benefit of having both Centrifugal and Hot Air drying?
A: Centrifugal drying uses high-speed rotation to physically "sling" water off the parts, which is incredibly effective for bulk parts or those with deep recesses. The final Hot Air Circulation stage then removes any remaining microscopic moisture, ensuring parts are 100% dry and ready for immediate use or coating.
Q: How does the "Throwing System" work across three tanks?
A: The throwing system is a mechanical agitation mechanism that moves the cleaning baskets up and down. By sharing this across the cleaning and rinsing stages, it ensures that fresh fluid is constantly circulated through the parts, preventing "dead zones" and ensuring a much faster and more thorough cleaning result.
