Automatic series
Full-Automatic Multi-Tank Mesh Belt Through-Type Conveyor Ultrasonic Cleaning System
Full-automatic multi-tank conveyor through-type ultrasonic cleaning machine with stainless steel herringbone belt and adjustable speed. Features multi-frequency ultrasonic (28/40kHz etc.), spray rinsing, air cutting, and hot air drying. Tank size and power are fully customizable according to production needs, perfect for large-scale continuous cleaning.
Core Advantages & Features
Overview
The series is a massive, 10-meter-long industrial cleaning powerhouse designed for high-volume, continuous production lines. Featuring a Through-Type Conveyor Design and an 8-stage automated process, this system is engineered for factories that require non-stop cleaning, rinsing, and drying of precision parts with zero manual handling between stages.
Key Technical Features
- 8-Stage Automated Workflow: A comprehensive through-type sequence: 1. Ultrasonic Cleaning (Heat) → 2. Heating/Soaking → 3. Ultrasonic Cleaning → 4. Spray Cleaning → 5. Ultrasonic Fine Cleaning → 6. Spray Rinsing → 7. Air Cutting (Dewatering) → 8. Circulating Hot Air Drying.
- Heavy-Duty Herringbone Conveyor: Equipped with a stainless steel herringbone baffle chain net. The speed is fully adjustable (300-1000mm/min) and features a torque limiter to protect the 400W horizontal gear reduction motor from overloads.
- Premium SUS316L Construction: The entire unit is constructed from SUS316L stainless steel, providing the highest level of resistance against strong acids, alkalis, and high-temperature corrosion for long-term industrial durability.
- Multi-Frequency Ultrasonic Array: Utilizes a strategic combination of 28kHz (for heavy soil/grease removal in early stages) and 40kHz (for precision fine cleaning in later stages), totaling 6000W of ultrasonic power across 5 independent vibration plates.
- Advanced Drying System: Combines a high-velocity Air Cutting (Air Knife) stage with a 18kW Circulating Hot Air stage at 70–100°C (±2°C precision). The internal circulation design minimizes heat loss and ensures the purity of the hot air for a spot-free finish, which enable rapid and watermark-free drying of component surfaces within 3 minutes.
Typical Applications
- Automotive Mass Production: Continuous cleaning of engine valves, pistons, and small transmission gears.
- Hardware & Fastener Manufacturing: High-speed degreasing of screws, nuts, and bolts on a conveyor line.
- Electronic Component Housing: Cleaning and drying of metal shields and frames for consumer electronics.
- Precision Tooling: Automated cleaning of CNC inserts and industrial cutting tools.
Durable Construction
- Ultra-Corrosion Resistant SUS316L Chassis:The entire 10-meter structure and all internal tanks are crafted from premium SUS316L stainless steel. This high-grade material offers superior resistance to "pitting" and chemical erosion, ensuring a leak-proof lifespan even when using aggressive industrial acids or alkalis 24/7.
- Heavy-Duty Herringbone Conveyor with Torque Protection:The reinforced herringbone baffle chain netis designed for high-load stability. To prevent mechanical failure, the drive shaft is equipped with a mechanical torque limiter, which automatically protects the 400W gear reduction motor from damage in the event of an accidental jam.
- Reinforced Industrial Framework:Given its 10,050mm length, the machine is built on a heavy-duty reinforced steel frame. Every tank seam is hand-welded with double-sided reinforcement at all critical stress points, ensuring structural integrity under the constant vibration of 6000W ultrasonic energy.
- Modular Ultrasonic & Heating Architecture:Features independent high-performance generatorsand modular vibration plates. This design not only ensures a homogeneous ultrasonic field but also allows for "hot-swappable" maintenance—if one module requires service, the rest of the line stays active, minimizing downtime.
- Thermal Insulation & Operator Safety:The drying stages are equipped with dual-layer thermal insulationand high-efficiency air purifiers. This keeps the 33kW of heating energy concentrated inside the machine, reducing factory heat load and protecting operators from high surface temperatures and noise.
Customization Available
We offer full customization services and cleaning solutions.
Including tank capacities, ultrasonic power, heating power, filtration system, and additional functions such as spraying, automatic lifting, bubbling, cooling, agitation, etc., to meet your specific project requirements.
Customer Benefits
- Maximum Production Throughput: The through-type conveyor allows for a continuous "load-and-forget" workflow, significantly increasing daily output compared to batch-type cleaners.
- Labor Cost Elimination: Fully automated transport between 8 stages removes the need for manual intervention, reducing labor costs and human error.
- Superior Energy Efficiency: The circulating hot air drying system with 9kW air heaters is designed to recycle heat, reducing energy consumption while maintaining high drying temperatures.
- Unmatched Material Longevity: By using SUS316L, the system is protected against the harshest industrial chemicals, ensuring a much higher ROI over the machine's lifespan.
Technical Data & Specifications
Stage | Function | Configuration | Frequency | Power/Heat |
|---|---|---|---|---|
Tank 1 | Ultrasonic Cleaning | 3 Vibration Plates | 28kHz | 3600W Ultra / 9kW Heat |
Tank 2 | Heating / Soaking | Immersion Tank | - | 6kW Heat |
Tank 3 | Ultrasonic Cleaning | 1 Vibration Plate | 28kHz | 1200W Ultra |
Tank 4 | Spray Cleaning | High-pressure Nozzles | - | Pump Driven |
Tank 5 | Ultrasonic Fine Cleaning | 1 Vibration Plate | 40kHz | 1200W Ultra |
Tank 6 | Spray Rinsing | High-pressure Nozzles | - | Pump Driven |
Tank 7 | Air Cutting | Air Knife System | - | High-pressure Blower |
Tank 8 | Hot Air Drying | Circulating Air Supply | - | 18kW (2x 9kW) |
General Specifications:
- Unit Size: 10050 * 1300 * 1800 mm
- Conveyor Speed: 300 - 1000 mm/min (Adjustable)
- Material: SUS316L Stainless Steel
- Total Ultrasonic Power: 6000W
- Total Heating Power: 33kW (Cleaning + Drying)
Why You Need an Ultrasonic Cleaner?
Traditional cleaning methods often fail to reach the deep recesses of complex industrial parts, leading to high labor costs and surface damage.
Comparison Item | Traditional Cleaning (Manual/Soaking) | Ultrasonic Cleaning | Advantages of Ultrasonic |
|---|---|---|---|
Cleaning Time | 30–60 mins or longer | 5–15 mins | Reduces time by 60%–85% |
Contaminant Removal | Low (Blind holes & gaps remain dirty) | Extremely High (99%+) | Significantly cleaner & better consistency |
Microbial Reduction | Low (typically 20%–60%) | Up to 99.9% | Dramatic 98%+ reduction |
Chemical Usage | High (Strong solvents needed) | Low (Mechanical force) | Reduces chemical cost by up to 80% |
Water Consumption | High (Repeated rinsing) | Low (Recyclable solution) | Reduces water usage by 70%+ |
Labor Intensity | High (Heavy manual work) | Low (Automated process) | Drastically reduces human error & labor |
Consistency | Variable (Depends on operator) | Highly Consistent | Stable, reliable results every time |
How Ultrasonic Cavitation Works?
- Generation: High-performance transducers create 40kHz ultrasonic waves.
- Cavitation: Millions of microscopic bubbles form and penetrate deep into crevices.
- Implosion: Bubbles collapse to release energy, scrubbing away dirt from blind holes instantly.
Application Areas & Cleaning Effect
Main Application Fields:
- Vehicle Industry: Engine Blocks, Fuel Injectors, Tires, Car Parts, DPF.
- Aerospace Industry: Turbine Blades, Precision Machinery Parts.
- Electronics Manufacturing: PCB Boards, Electronic Components, SMT Molds.
- Machinery Industry: Gear Parts, Metal Valves, Diesel Injectors.
- CNC Industry: Precision CNC Machining Parts, Tooling.
- Motorcycle Industry: Engine Components, Carburetors, Gears.
- Heavy Industry: Automotive workshops, Mold cleaning, Factory lines.
Logistics & Support
- Shipping & Packing: 1 unit per wooden case with a protective wooden frame and stretch film.
- Lead Time: 15–25 days for standard industrial models.
- Business Terms: 30% deposit, balance before shipment. MOQ: 1 Unit.
- After-sales Support: Lifetime technical support and 1-year product warranty.
FAQ
Q: Can the conveyor speed be synchronized with my existing production line?
A: Yes. The 400W gear reduction motor features an adjustable speed range of 300-1000mm/min. We can also customize the PLC interface to integrate with your factory's central control system for perfect synchronization.
Q: Why is SUS316L recommended for this through-type machine?
A: Through-type machines often run 24/7 and may use a variety of aggressive cleaning agents. SUS316L offers superior resistance to "pitting" and chemical corrosion compared to SUS304, ensuring the 10-meter structure remains leak-proof and structurally sound for years.
Q: How does the multi-frequency (28kHz/40kHz) setup benefit the cleaning process?
A: The 28kHz frequency in the initial tanks provides the "brute force" needed to knock off heavy grease and large particles. The 40kHz frequency in Tank 5 provides a finer cavitation bubble, which is essential for removing microscopic residues from precision surfaces and blind holes before the rinsing and drying stages.
